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Patents Take the Plunge

By Geoff Mantooth

Originally Published in the Fort Worth Businss Press

  One of the great mysteries of patents is trying to figure out what they mean. This is true for a great many legal documents. With patents, it's puzzling because they come packed with information. But even experts become challenged when interpreting patents.

  The story involves two companies, Ferguson Beauregard and Mega Systems, both in Tyler, Texas, jockeying for a part of the market in oil well production technology. Ferguson Beauregard sued Mega for patent infringement. Not only are the companies intra-town rivals, Ferguson Beauregard sued a principal of Mega. Ferguson Beauregard apparently wanted to make it personal.

  The particular technology involved producing oil to the surface. When wells are initially drilled, there may be enough natural pressure to force the oil up to the surface. Hollywood movies dramatically depict these high pressure wells as gushers that spew oil out the top of the drilling rig. That kind of thing rarely happens now, due to environmental and safety laws.

  When a well produces for some time, it loses much of its natural ability to force the oil to the surface. Lift systems are then employed to move the oil up to the surface. One type of lift system suited for wells that produce lots of natural gas involves the use of a plunger. As shown by the patent drawing, the plunger 22 forms a barrier between a slug of liquid oil on top and the gas below. As the gas pressure builds, the plunger rises, lifting the slug of oil to the surface. The oil, then the gas, is released through a pipe 42, where it goes into storage tanks, pipeline, etc. for commercial use. Because of the release, the plunger 22 sinks back down to the bottom to repeat the process.

  Those who operate wells like to control the amount of oil and gas produced by the well. If the well produces too fast, then it acts like a stubborn mule, getting tired and producing less and less. For that reason, the well is periodically rested or shut in. This process of producing a little, shutting in, producing some more, shutting in, etc. is known as intermitting because the lift system acts intermittently.

  Both companies make controllers for intermitting wells. Controllers are in charge of how long the well is shut in and how long it produces. One of the Ferguson Beauregard patents optimizes the production of oil. The box shown as 50 in the drawing is the controller. The controller receives some information, processes it and determines when to produce the well. This particular controller knows the pressure 60 from the sales line 58 and when the plunger arrives at the surface 64. The controller opens a valve 48 to produce the well in a such a way that makes the plunger cycle within a window of time. Because the plunger cycle can be controlled, production is optimized.

  Once you figure it out, the technology is not terribly complicated. What is apparently complicated is figuring out what the patent legally protects. That involves interpreting patent claims. Akin to the metes and bounds in a property description of real estate, claims define the boundaries of the patent right conferred by the government.

  What caused trouble in the Ferguson Beauregard patent had to do with “normal” plunger performance. Mega argued, among other things, that its controller did not have “normal” plunger performance because an operator programmed the performance. In other words, the ability to vary the plunger's cycle made it abnormal. The judge was convinced and found no infringement.

  The judge used a neutral expert known as a special master. Special masters are typically patent attorneys and can be helpful, particularly when the judge is faced with diametrically opposing interpretations from the litigants. Actually, this judge used two experts, one to interpret the claims and another to determine if infringement existed.

  Ferguson Beauregard appealed. The appellate court also uses experts, only these are on staff. The higher court disagreed with the lower court, saying “normal” means standard regardless of whether an operator can define what constitutes standard operation.

  The case returns to the lower court to refigure infringement. In the meantime, Mega is hedging its bet; it has petitioned the experts in the Patent Office to revoke Ferguson Beauregard's patent.

 

Originally Published in the Fort Worth Businss Press